About Four Cavity Soap Dies
Our company is a reputed name engaged in manufacturing, supplying and exporting Four Cavity Soap Dies. Believing in delivering the best quality products, for this we manufacture these products as per the set industry standards and norms. Offered products are widely used in pharmaceutical and cosmetic industry for giving shape to soaps. The shape and size of these products are checked on thorough basis to ensure dimensional accuracy of finished goods. Across the world, offered Four Cavity Soap Dies are highly acknowledged by the patrons for their unmatched attributes such as:
- Portable
- Precise dimensions
- Smooth edges
- Sturdiness
Product Details:
Minimum Order Quantity | 1 Set |
Clamping Way | Mechanical |
Automation Grade | Manual |
Color | Silver |
Material | Alloy |
Temperature | -40 Degree C |
Finish | Polished |
Engineered for Long-Lasting PerformanceCrafted from premium materials, each soap die features a sturdy mild steel mould base paired with a high-grade stainless steel core. The punch dies are made of hardened die steel, offering corrosion resistance and interchangeability. This combination ensures exceptional stability, minimizing wear and extending the tools lifespanup to 500,000 cycles under regular operating conditions.
Precision and Consistency at Your FingertipsState-of-the-art precision machining and rigorous heat treatment techniques are employed to achieve a tight tolerance of 0.01 mm. These methods provide consistency and superior quality in every batch, making the dies perfect for manufacturers who value uniform soap production and reduced material wastage.
FAQs of Four Cavity Soap Dies:
Q: How are Four Cavity Soap Dies manufactured for optimal durability?
A: These dies are manufactured using high-grade materialsmild steel for the base, stainless steel for the core, and hardened die steel for punches. Precision machining and heat treatment processes ensure each die withstands up to 500,000 cycles while maintaining tight tolerances.
Q: What is the main benefit of using interchangeable punch dies in this setup?
A: The interchangeable punch dies, made from corrosion-resistant hardened die steel, allow for swift replacements and reduced downtime. This feature extends the overall life of the mould and enhances operational efficiency during large-scale production.
Q: When should I consider replacing the soap dies?
A: Under standard conditions, each set is rated for up to 500,000 cycles. Its advisable to monitor the quality of the pressed soaps and check for visible wear on the dies to determine when replacement or maintenance is needed.
Q: Where are these Four Cavity Soap Dies produced and exported from?
A: These dies are designed, manufactured, and supplied from India. As an experienced exporter, we supply to domestic and international markets, ensuring compliance with highest quality standards.
Q: What is the process involved in shaping soap using these dies?
A: The shaping is achieved through the compression molding process, where soap material is pressed into the precision-engineered cavitiesguaranteeing uniform size and shape for each finished soap bar.
Q: How does the precise tolerance of 0.01 mm benefit soap manufacturers?
A: The tight tolerance ensures a consistent and accurate final product, significantly reducing rejections and material waste, thus enhancing production efficiency and overall soap quality.