Double Cavity Shell Die

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MOQ : 1 Set

Double Cavity Shell Die Specification

Working Process
Precision Die Casting

Core Material
Tool Steel

Life Span
Over 100,000 cycles

Tolerance
±0.01 mm

Mould Base
High-strength steel platform

Usage
Industrial

Material
Steel

Shaping Mode
Die Casting

Product Type
Soap Die

Punch Dies
Double cavity design

Die Head
Hardened Split Type

Double Cavity Shell Die Trade Information

Minimum Order Quantity
1 Set

Payment Terms
Cheque

Supply Ability
1 Set Per Week

Delivery Time
2-15 Days

Sample Available
Yes

Packaging Details
Wooden Packaging

Main Export Market(s)
Eastern Europe, Africa, Central America, Middle East, South America, Western Europe, Asia, North America, Australia

Main Domestic Market
All India

About Double Cavity Shell Die

Our aim is to achieve 100% customer satisfaction and for this, we manufacture, supply and export Double Cavity Shell Die In order to meet the different requirements of clients, we offer these products in various specifications. These products are mainly used in soap making industry for giving shapes to these. Our quality experts check these dies on well-defined parameters to ensure their quality. In order to ensure the safe transit of products, we pack these in premium quality packaging materials. Double Cavity Shell Die has some features such as:

Precise dimensions
Easy to install
Smooth edges
Rust-proof

Product Details:

Application	Industrial
Brand	Kalpesh Engineering Works
Material	SS
Shape	Rectangle
No Of Cavity	4
Finish	Polished

Exceptional Durability and Performance

Designed with a nitrided surface and robust tool steel construction, the Double Cavity Shell Die ensures extended lifespaneven in demanding industrial environments. It maintains accuracy with a tolerance of 0.01 mm and easily handles high-temperature processes up to 350C, making it ideal for soap and detergent industries.

Effortless Maintenance and Operation

This die features a split-type head and double cavity design that allows for easy dismantling and thorough cleaning. Its compatibility with standard hydraulic presses means streamlined integration into existing workflows, minimizing downtime and simplifying routine maintenance.

Secure Packaging and Reliable Supply

Every Double Cavity Shell Die is delivered in a sturdy wooden box, lined for anti-corrosion protection. As an experienced exporter, manufacturer, and supplier based in India, we guarantee timely deliveries and quality assurance for global and domestic clients.

FAQs of Double Cavity Shell Die:

Q: How does the Double Cavity Shell Die ensure precision in product shaping?

A: The die is engineered with mirror-polished cavities and maintains tight tolerances of 0.01 mm. Precision die casting is achieved through a double cavity punch design, resulting in consistently well-shaped soap and detergent products.

Q: What is the recommended maintenance process for this die?

A: Thanks to its hardened split-type die head, the Double Cavity Shell Die can be easily dismantled for regular cleaning and maintenance. Routine inspection and cleaning help maintain its performance and extend its lifespan.

Q: When should the die be replaced or serviced during its usage cycle?

A: The die is designed to last over 100,000 cycles. It should be inspected regularly and serviced as needed, particularly if signs of wear or reduced performance appear. Replacement is recommended only after reaching maximum cycle life or if damage occurs.

Q: Where can this die be used within the industrial process?

A: This die is optimized for use in industrial environments, specifically in soap and detergent forming lines. It fits all standard hydraulic presses, allowing for seamless integration into existing production setups.

Q: What is the surface treatment and why is it beneficial?

A: The dies surface is nitrided, which significantly enhances wear resistance and allows it to endure temperatures up to 350C. This ensures longevity, consistent output quality, and reduced maintenance frequency.

Q: How is the Double Cavity Shell Die packaged for delivery?

A: Each unit is securely packaged in a wooden box lined with anti-corrosion material. This guarantees the dies integrity and readiness upon arrival at the customers site, even during extended transport.

Q: What advantages does the double cavity design offer?

A: With its double cavity, the die enables simultaneous shaping of two items, increasing throughput and operational efficiency for manufacturers in soap and detergent industries.

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